chapter one

1 Bridging the physical and digital worlds

 

This chapter covers

  • Defining what a digital twin is
  • Different levels of digital twin maturity
  • What digital twins are good for and when not to consider them
  • How digital twins are used across industries
  • Considerations when embarking on building a digital twin

Digital twins are virtual representations of physical systems connected to real-world data, enabling them to reflect current conditions and inform predictions about future behavior. The concept builds on decades of simulation and systems modeling, including work at NASA during the Apollo program, although the term itself emerged later, most notably through work in product lifecycle management in the early 2000s. What distinguishes digital twins from these earlier precedents is their persistent, operational data linkage to the physical system they represent, allowing continuous synchronization rather than one-time or periodic simulation.

For years, digital twins remained accessible only to large, well-funded organizations that could afford the scarce, expensive sensors, computing capacity, and advanced analytics required to build them. That’s all changed. Today, digital twins can be built by almost anybody, with an array of low-cost sensors, high-performance, pay-as-you-go computing, and powerful artificial intelligence and machine learning tools widely available.

1.1 What is a digital twin?

1.2 Technology enabling digital twins

1.2.1 Internet of things (IoT)

1.2.2 Cloud computing

1.2.3 Machine learning (ML) and artificial intelligence (AI)

1.2.4 Visualization technologies and game engines

1.2.5 Agentic AI and autonomous decision-making

1.3 Digital twin capability levels

1.3.1 Descriptive digital twin

1.3.2 Informative digital twin

1.3.3 Predictive digital twin

1.3.4 Comprehensive digital twin

1.3.5 Autonomous digital twin

1.4 What are digital twins used for?

1.4.1 Accelerating product development

1.4.2 Reducing costs through predictive maintenance

1.4.3 Optimizing performance and operational efficiency

1.4.4 Training and simulation

1.5 Digital twins across industries

1.5.1 Mining, energy, and industrial

1.5.2 Automotive

1.5.3 Agriculture