chapter three

3 Sensing the real world

 

This chapter covers

  • The role of sensors in updating a digital twin
  • Building a complete sensing system for real-world applications
  • Processing sensor data
  • Managing sensors at scale

Digital twins depend on maintaining an accurate and timely connection to reality. While 3D models show you what a system looked like when designed, a true digital twin evolves continuously with its physical counterpart through systematic sensing of the physical world. Sensors bridge the physical and digital worlds, continuously capturing changing conditions such as temperature fluctuations, equipment vibrations, fluid flows, and human activities and converting them into data streams that keep digital twins synchronized with reality.

This data foundation allows digital twins to not just monitor, but to optimize system performance by adjusting parameters in the real system based on simulated outcomes. As digital twins mature from descriptive (what happened) through predictive (what will happen) to autonomous capabilities (automatically adjusting system behavior), the demands for rich, timely data increase dramatically.

3.1 How sensors work

3.1.1 Key sensor characteristics

3.2 Selecting the right sensors for your digital twin

3.2.1 Define what you’re measuring

3.2.2 Consider the environment

3.2.3 Determine required performance

3.2.4 Evaluate practical constraints

3.2.5 Plan for integration

3.2.6 Choose sensors for a home digital twin

3.3 Connecting sensors: communication technologies

3.3.1 Understanding the communication landscape

3.3.2 Short-range technologies (<100m)

3.3.3 Long-range technologies (>100m)

3.3.4 Choosing the right technology

3.3.5 Universal data transport architecture

3.4 Real world data collection strategies

3.4.1 Edge processing

3.4.2 When electronic sensing isn’t enough

3.4.3 Manual sensing strategies

3.4.4 Integrating third-party data

3.5 Data processing

3.5.1 Understanding IoT data characteristics

3.5.2 Message decoding

3.5.3 Sensor fusion